Composite Moulding and Bonding Tools

  1. Composite Detail Bonding Tools
  2. Composite Detail Moulding and Lay-Up Tools
  3. Trimming Media Tools

Composite Detail Bonding Tools

Composite detail bonding tools, manufactured from aluminium, steel, CFRP and Invar.

Manufactured from fabricated egg box, with surface machined from fabricated structure or billet depending on the dynamics of the component.

All tooling designed and concepted prior to manufacture to confirm customer requirements.

Welding carried out to high standards with tooling tested to confirm vacuum integrity, and confirm quality of welding.

Composite Detail Moulding and Lay-Up Tools

Composite detail moulding and lay-up tools, manufactured from aluminium, steel, CFRP and Invar.

Manufactured from fabricated egg box, with surface machined from fabricated structure or billet depending on the dynamics of the component.

All tooling designed and concepted prior to manufacture to confirm customer requirements.

Welding carried out to high standards with tooling tested to confirm vacuum integrity, and confirm quality of welding.

Trimming Media Tools

Trimming media to reduce and finish oversize moulded and bonded details to net size suitable for assembly.

Methods of trimming and drilling:

  • 5-axis CNC Routing.
  • 5-axis Laser Trimming.
  • Water Jet Cutting.
  • Hand Routing.

Tooling manufactured from, aluminium alloy, tooling board, and GRP.

Typical features to hold the skin in place will be vacuum tracks or cups, GRP clamp, and clamping pins.

Fixtures can be supplied with 5-axis machining program and trialled on customer machinery to ensure production of acceptable component.

All 5-axis fixtures are fully concepted at design stage to ensure minimum disruption at implementation to manufacturing process and to manage customer expectations.

Tooling Supplied to...

Airbus
BAE Systems
Bombardier
Cobham